Tobacco industry · Vietnam
Vietnamese tobacco manufacturer
Lights-out packing line for tobacco cartons — inner bagging through outer sealing.
12,000Cases per week
-65%Manual labour
14 moZero damage claims
Case study
The challenge

As output rose, downstream packing and transfer became the bottleneck: manual packing and coordination could not hold a stable pace or match the upstream production rhythm.
Case study
Our solution

Yajun planned and delivered a full automation package for the post-production stage, automating every step from case erecting, inner bagging and bag sealing through to carton sealing, with conveyors linking each station into one flow.
Case study
The result

Sealing output now matches the packing lines at 12,000 cases per week, manual handling on the sealing station dropped from 6 operators to 2 per shift, and the plant has recorded no edge-crushing or moisture claims over 14 months of export shipments.